Woven laminates (Organo Sheets)
Organo sheets, are thermoplastic composite materials made from continuous fibers (such as carbon fiber or glass fiber) that are impregnated with a thermoplastic resin matrix. They are commonly used in lightweight, high-strength applications such as automotive, aerospace, and sports equipment due to their excellent mechanical properties, durability, and recyclability. The continuous fibers provide strength and stiffness, while the thermoplastic matrix allows for easier processing and reshaping compared to thermoset composites.

Applications:

  • Automotive Industry:

    • Structural components: Used in body panels, seat structures, bumper beams, and more to reduce vehicle weight and improve fuel efficiency.

    • Crash protection: Due to their high impact resistance, organo sheets are used in parts like door structures and underbody shields for crash safety.

  • Aerospace:

    • Lightweight airframe parts: They replace metals in aircraft parts like fuselage panels and brackets to reduce weight while maintaining structural integrity.

    • Interior components: Organo sheets are used in aircraft interiors where high strength and flame resistance are critical.

  • Wind Energy:

    • Turbine blades: Carbon fiber UD laminates are used in wind turbine blades to provide the necessary stiffness and strength without adding excessive weight, improving energy efficiency.

  • Sports Equipment:

    • Bicycles, hockey sticks, tennis rackets: Organo sheets provide enhanced stiffness and durability, making them a choice for premium sports gear.

    • Protective gear: They are used in helmets and shin guards due to their impact resistance and light weight.

  • Consumer Electronics:

    • Smartphone and laptop casings: Used to create strong, lightweight protective enclosures for devices.

  • Industrial Applications:

    • Pipes, tanks, and protective coverings: oOrgano sheets are used in manufacturing chemical-resistant containers and high-strength covers for heavy equipment.


Advantages of Organo Sheets:

  • Lightweight: Significant weight reduction compared to metal parts.

  • High Strength and Stiffness: Excellent mechanical properties, especially in load-bearing applications.

  • Recyclable: Thermoplastic resins allow organo sheets to be reshaped and recycled.

  • Shorter Production Times: No curing step required, leading to faster production cycles than thermoset composite.

  • Corrosion Resistance: Unlike metals, organo sheets don’t rust or corrode, making them ideal for harsh environments.


Woven laminates Specifications

  • Resin Type: PEEK/PEKK, PPS, PA6, PA12, PC, PSU, PEI

  • Reinforcement Matrix: Carbon fiber, Basalt fiber

  • Dimension: Max 1000 x 1500 mm

  • Thickness: Max 50 mm