High-performance UD tapes and prepregs
High-performance UD (unidirectional) tapes and prepregs are advanced composite materials that consist of continuous fibers (such as carbon, glass, or aramid) aligned in a single direction (unidirectional) and embedded in a polymer matrix (usually thermosetting or thermoplastic resins). These materials are designed to provide superior strength, stiffness, and durability for a variety of high-performance applications, particularly in aerospace, automotive, wind energy, and sports equipment.

Key Features of UD Tapes and Prepregs:

  • Unidirectional Fiber Alignment: The fibers in UD tapes are all oriented in the same direction, allowing for maximum mechanical strength and stiffness along the fiber axis. This makes UD materials ideal for applications requiring high load-bearing capacity in specific directions.

  • High Fiber Volume Content: UD tapes and prepregs typically have a high fiber content (up to 60% or more), providing exceptional strength-to-weight ratios compared to conventional materials.

  • Tailored Performance: By stacking layers of UD tapes in different orientations, engineers can tailor the mechanical properties of the final composite part to meet specific performance requirements in multiple directions.

  • Thermoplastic or Thermoset Matrices: UD tapes can be combined with either thermoplastic resins (such as PEEK, PPS, or PEKK) or thermosetting resins (such as epoxy or phenolic), allowing for different processing methods and end-use applications.


Applications of UD Tapes and Prepregs:

  • Aerospace: UD tapes and prepregs are widely used in aerospace for the production of lightweight, high-strength components such as wing skins, fuselage sections, and structural reinforcements. The use of carbon fiber-reinforced UD tapes in particular offers excellent weight reduction while maintaining structural integrity.

  • Automotive: In the automotive industry, UD tapes and prepregs are used to produce lightweight body panels, structural components, and safety features. The high-performance properties of these materials contribute to better fuel efficiency and vehicle performance.

  • Wind Energy: UD tapes are used in the manufacture of wind turbine blades, where their high strength and stiffness are crucial for withstanding the immense loads and stresses experienced during operation.

  • Sports Equipment: UD tapes and prepregs are used in high-performance sports equipment such as bicycles, tennis rackets, and golf clubs, where lightweight and high strength are essential for maximizing performance.

  • Industrial Equipment: UD composites are used in high-stress components in various industrial applications, including pressure vessels, pipes, and machinery components that require superior mechanical properties.



Prepreg Specifications

Products

Fiber type

Resin type

Fiber Areal Weight
(g/)

Resin content (%)

 

Width
(mm)

Standard

Range

Standard

Range

UD Prepreg

Carbon Fiber

T300/T700
/T800

PAEK(PEEK/PEKK)PPS/PC/PA6/PA12/PSU
/PEI/PET

145,160

145 - 250

34

30 - 50

6.35 - 600

Glass Fiber

EGL,SGL

250

200 - 400

31

30 - 50

6.35 - 600